Automatic Capping Machine Wide Applicability Compatible with Various Bottle Shapes and Cap Designs for Flexible Production

Atutomatic PLC Controlled Single Head Following Type Capping Machine

1. Tracking screw cap, bottle non-stop, material does not splash.
2. Crooked cap, no cap, no aluminum foil detection and rejection system.
3. With invention, utility model, software production right and other nine intellectual property protection.
4. Mechanical gripper capping machine is stable and reliable without damage to the cap.
5. Template quick installation switch, no tools, easy to change production.
6. Constant torque screw cap, torque adjustable.

Advantages of the Tracking Intelligent Capping Machine:

1. Continuous Motion, No Stop Capping

   • Unlike traditional intermittent capping systems, the tracking intelligent capping machine uses continuous motion technology. Bottles are capped while moving along the conveyor, greatly improving production speed and efficiency.

2. High Precision & Consistent Torque Control

   • Equipped with advanced servo-driven tracking heads, the machine ensures stable torque, tightness, and uniformity of each cap, reducing rework and rejection rates.

3. Wide Applicability

   • Compatible with a variety of bottle shapes and cap types, including screw caps, press-on caps, and special designs. Quick-change tooling makes format adjustments fast and easy.

4. Intelligent Control System

   • Integrated with PLC and HMI touch screen, operators can easily set parameters, monitor performance, and adjust capping torque in real-time. Data recording and fault alarms improve overall traceability and reliability.

5. Gentle Bottle Handling

   • Non-stop tracking design minimizes bottle clamping and vibration, protecting product appearance and reducing breakage, especially for fragile or irregular containers.

6. Improved Production Efficiency

   • High-speed capping combined with fewer stoppages significantly boosts throughput, making it ideal for large-scale automated production lines.

7. Easy Integration

   • Compact structure and modular design allow seamless integration with filling, labeling, and packaging equipment, forming a complete automated production line.

8. Reduced Labor Costs

   • Automatic adjustment and stable operation reduce manual intervention, lowering labor intensity and enhancing production safety.
     Machine details:

High-precision screw cap, precise grip, reliable screw cap, stainless steel, professional surface treatment, three claws in a triangular shape, internal wear-resistant tendon strip to prevent metal from directly contacting the lid , reduce the wear of the cap.


 
The bottle is clamped firmly by belt during the capping process, and at the same time, it plays the Z-axis direction. The servo motor controls the bottle clamping speed and keeps pace with the capping motor, so that the gripper can precisely match the bottle mouth.

Adopting the imported motion module controller + motion module control follow-up capping method, the clutch is stable and the positioning accuracy is high.


 

The equipment is equipped with oil pressure distributor and automatic oil pipeline to ensure the lubrication effect of moving parts of the equipment and improve the life cycle of the equipment.

 
The capping device adopts the principle of centrifugal movement to make the cap inside enter the track and perform the front and back cap treatment. The photoelectric detect and the compressed air blow, makes the back cap return into the cap sorter bowl, and the positive cap enters the cap chute, cap sorting speed can be adjusted by frequency conversion.


 
The capping head is driven by the cylinder, and the torque and force control system is used to ensure the capping effect and the injury cap. The servo motor drives the screw cap and lift, the positioning is accurate, the operation is smooth, safe and efficient.

 
Touch screen:
The support of touch screen adopts 360-degree rotatable bracket, which is easy to operate, simple and generous in appearance, strong in practicability, and gives the operator a kind of enjoyment at one's own will.

 
Packaging & Shipping
1. the machine is packked by non-fumigation wooden case, and for keeping the wooden case more secure, we inserted the iron support inside wooden case, makes it suitable for long-term sea delivery.



 
The goods are all loaded at TOM factory by TOM's logistic department.